機組由提取罐、過濾器、藥液泵、加熱器、蒸發(fā)器、冷凝器、冷卻器、油分器、升溫器、工控機等組成。
中藥經(jīng)浸泡加熱后,浸出液由泵從提取罐底部泵入外加熱器加熱。多余泵液切向進入提取罐底部回流,起到局部攪拌作用。
提取液由加熱器加熱后,經(jīng)分離濃縮器閃蒸分離。二次蒸汽切向進入提取罐,一方面把熱量傳給提取罐內(nèi)溶劑,一方面起攪拌作用。
余氣一路進入冷凝器冷成溶劑,回流進入提取罐。一路進入冷凝液升溫器進行熱交換,使冷凝液溫度接近提取罐溶液沸點,余氣進入冷凝器。由于溶劑回流量大,藥材與溶劑中含溶質(zhì)的密度保持高梯度,溶質(zhì)快速溶出。
由于是一面提取,一面濃縮,且濃縮液不斷排出,流程時間大大縮短,僅需4-6小時。
由于能使冷凝液回流溫度接近提取罐溶液沸點,能耗低。整個機組為密閉操作,溶劑消耗少。
整個機組由工控機控制,操作程序,加熱溫度、蒸發(fā)溫度、回流溫度、系統(tǒng)真空壓力、提取罐溶劑液面,濃縮液濃度、蒸發(fā)濃縮罐液面均能設(shè)定和控制,使工藝流程運行可靠、穩(wěn)定、安全。
因工藝性能好,收膏率提高。且機組能適應(yīng)真空、常壓、正壓工藝操作的水提和醇提,特別適應(yīng)熱敏性物料的低溫提取、濃縮。機組工藝流程布局合理、緊湊,外形美觀、污染小,符合GMP要求。
機組在高效、節(jié)能、多功能等方面具有很大優(yōu)勢。
它是與國際天然植物藥品接軌的現(xiàn)代化工藝裝備。我公司也生產(chǎn)普通的手動控制機組,或半自動控制機組,可滿足不同客戶的需要。
該機組不但具有中草藥(干品)提取濃縮的優(yōu)良功能。還具有強大的能保持鮮活風味的植物鮮品低溫提取濃縮功能。如鮮花、蘆筍等鮮品的提取濃縮。它已在中藥廠、保健品廠等工廠的實際應(yīng)用中,顯示了它強大的功能優(yōu)勢。該機也可用于天然調(diào)味品、食品添加劑中有關(guān)動物、海洋生物的提取濃縮。
The residual air will enter into the condenser and becomesolvent,and after reflux it will enter into the extractingtank.It will enter into the heater for condensed liquid to carryout heat exchange and make the tem perature of condensed li to the boiling point of solution in theextracting tank.Then the residual air will enter into condenser.Asthe solvent has large reflux , the density of solute in themedicine and solvent keeps high gradient, and the solute will berapidly dissolved.
The extraction and concentration are synchronous with continuousdischarge of concentrated liquid, thus, the process is greatlyreduced and only requires 4-6 hours.
As the reflow temperature of condensed liquid is approximate to theboiling point of solution in extracting tank,the energy consumptionis very low.The whole unit is operated under airproof e, sothe solve has little consumption.
The whole unit is controlled by industrial control computer,through which, heating temperature,evaporation temperature,reflowtemperature,system vacuum pressure, liquid level of solvent inextracting tank, concentration of concentrated liquid and li of evaporation concentrating tank can be set andcontrolled.Thus, the technology process can be operated reliably,stably and safely. With good technology performance, theointment-collecting rate is enhanced.Water or alcohol solventdistillation in conditions of negative pressure, normal pressureand positive pressure, especially low-temperature distillation ofheat sensitive materials can be made. The process flow of the unithasreasonable and compact layout, beautiful appearance and lowpollution,which is in accordance with GMP re.
The unit has many advantages such as high efficiency, energysaving, multifunction.
As to the comprehensive performance,it is at the leading positionin domestic. It is modernized technology e keeping pacewith international natural plant medicine. Our company can alsoproduce ordinary manual control unit or semi-automatic control unitto satisfy different re of customers.
The unit not only has good functions for extraction andconcentration of traditional Chinese medicine and Chinese herbalmedicine (Dry product),but also has powerful functions forextraction and concentration of fresh plant products at lowtemperature with fresh flavor preserved, such as the extraction andconcentration of flower and asparagus etc. fresh products. It hasapplied in traditional Chinese medicine factories and healthproduct factories, which shows its powerful function advantages.
The e is also applicable to the extraction and condensationof natural condiments and food additives concerning animals andhalobios.
植物精油提取設(shè)備,多功能中藥提取罐,中藥提取濃縮設(shè)備,煎藥機,中藥粉碎機,制丸機
專用設(shè)備制造銷售
廣州華遠制藥設(shè)備有限公司是一家專業(yè)從事制藥設(shè)備、植物(中藥)提取設(shè)備、精油提取設(shè)備,真空低溫干燥設(shè)備、衛(wèi)生級流體泵閥于一體的創(chuàng)新技術(shù)企業(yè)。公司現(xiàn)有成熟產(chǎn)品:提取設(shè)備、蒸發(fā)濃縮設(shè)備、酒精回收設(shè)備、過濾設(shè)備、結(jié)晶設(shè)備、容器類設(shè)備、泵閥流體管件等產(chǎn)品?,F(xiàn)重點研發(fā):結(jié)晶、濃縮、干燥等領(lǐng)域的高新技術(shù)產(chǎn)品,吸收國內(nèi)外先進的科技技術(shù),精心打造位于前列品質(zhì),創(chuàng)國內(nèi)知名品牌。公司可為用戶提供工程設(shè)計、設(shè)備安裝調(diào)試等服務(wù),并提供交鑰匙工程。公司擁有先進...