上位機(jī)畫面與操作的實現(xiàn) 在系統(tǒng)中,采用了以PLC為控制設(shè)備,工控機(jī)作為上位機(jī),通過以太網(wǎng)連接的結(jié)構(gòu)形式。這種結(jié)構(gòu)充分發(fā)揮了PLC和計算機(jī)的優(yōu)點。PLC可靠性高,抗干擾能力強(qiáng),對設(shè)備的控制有其獨立完成。計算機(jī)完成圖形、實時數(shù)據(jù)的顯示,故障報警等功能?! ∠到y(tǒng)中采用ifix軟件作為上位機(jī)的監(jiān)控軟件。Ifix作為一種多方面的監(jiān)控軟件,提供了與多種PLC通訊的I/O驅(qū)動程序,可方便的與PLC連接,在工業(yè)控制領(lǐng)域有著廣泛的應(yīng)用。監(jiān)控系統(tǒng)包括SCADA系統(tǒng)和HMI圖形系統(tǒng)。SCADA系統(tǒng)通過與PLC建立通訊關(guān)系通過軟件接口I/O驅(qū)動程序與PLC直接建立通訊來讀取數(shù)據(jù),并形成實時數(shù)據(jù)庫。HMI圖形系統(tǒng)顯示實時數(shù)據(jù)和報警信息,記錄歷史數(shù)據(jù),打印報表,修改設(shè)定參數(shù)以及實現(xiàn)軟手動控制等?! ?3.4 邏輯完善 在原有的設(shè)備運行中及新設(shè)備投運后系統(tǒng)邏輯需要完善的主要有以下幾點: 3.4.1 現(xiàn)場和CRT上的操作 以循泵為例,在就地動力柜上設(shè)計“就地/檢修/遠(yuǎn)方”控制轉(zhuǎn)換開關(guān),及“啟動”,“停止”控制按鈕。在CRT上設(shè)計循泵的“連鎖/解除”,“程控/解除”軟轉(zhuǎn)換開關(guān),及“啟動”,“停止”軟控制按鈕。當(dāng)就地動力柜上的“就地/檢修/遠(yuǎn)方”控制轉(zhuǎn)換開關(guān)打在就地時,CRT上只監(jiān)視其狀態(tài),對其操作無效,面板上“啟動”,“停止”按鈕用于簡單的啟動,停止循泵,不參加系統(tǒng)連鎖功能。當(dāng)就地動力柜上的“就地/檢修/遠(yuǎn)方”控制轉(zhuǎn)換開關(guān)打在遠(yuǎn)方時,面板上的按鈕對其操作無效,此時,CRT上的軟按鈕對其操作啟動,停止循泵,并且根據(jù)要求在停泵時自動投入加熱,在啟泵時自動投入軸流風(fēng)機(jī)。當(dāng)CRT上的“連鎖/解除”軟轉(zhuǎn)換開關(guān)置“連鎖”時,兩臺循泵互為聯(lián)鎖,一臺循泵處于備用,當(dāng)另一臺跳閘后,此循泵自動啟動。否則,當(dāng)軟轉(zhuǎn)換開關(guān)置“解除”時,此循泵不自動啟動。當(dāng)CRT上的程控/解除”軟轉(zhuǎn)換開關(guān)置于“程控”時,此循泵與循泵出口蝶閥程控聯(lián)動狀態(tài)。否則,當(dāng)軟轉(zhuǎn)換開關(guān)置“解除”時,循泵的啟停與蝶閥的開度無關(guān)?! ?3.4.2 循泵與出口蝶閥的控制邏輯改進(jìn) 循泵與出口蝶閥處于相關(guān)的連鎖狀態(tài)。為防止循泵的空轉(zhuǎn),倒轉(zhuǎn)引起泵的損壞,循泵的啟停由出口蝶閥決定,并且考慮到系統(tǒng)有沒充水的條件。 啟動時,根據(jù)運行狀況選擇循環(huán)水管是否充水,當(dāng)完全充水時(如一臺已運行,開第二臺泵),先啟動出口蝶閥置15%,然后啟動循泵,同時,蝶閥繼續(xù)開啟置全開。當(dāng)未充水時(如水管放空后啟泵),先啟動出口蝶閥置15%,然后啟動循泵,這時,出口蝶閥在15%處停留20min,使進(jìn)行循環(huán)水管充分充水,再繼續(xù)開啟置全開。 停止時,正常順控停泵時,先使出口蝶閥關(guān)置15%,然后停循泵,同時出口蝶閥繼續(xù)關(guān)閉置關(guān)死。當(dāng)發(fā)生循泵跳泵時,聯(lián)鎖關(guān)閉出口蝶閥?! ?3.4.3 循泵運行與冷卻水壓力保護(hù)的控制邏輯改進(jìn) 在系統(tǒng)中,每臺循泵的冷卻水管路上分別設(shè)置兩個冷卻水壓力低Ⅱ值和一個冷卻水壓力低Ⅰ值。冷卻水壓力低Ⅰ值作為啟動備用冷卻水泵的條件。冷卻水壓力低Ⅱ值作為啟動循泵的閉鎖條件,當(dāng)循泵未運行時,兩個冷卻水壓力低Ⅱ值都動作,不允許啟泵,當(dāng)循泵運行時,兩個冷卻水壓力低Ⅱ值都動作后,延時20s,跳閘循泵。冷卻水壓力低Ⅱ值的閉鎖條件可CRT上選擇是否投入,當(dāng)發(fā)生冷卻水壓力開關(guān)故障時可屏蔽,便于檢修工作。
Allen Bradley 1746 NI16I, 16 Point Analog Input Module
Siemens C7 I/O Expansion Module, 6ES7630 0DA00 0AB0
Siemens CPU315 - 2 PN/DP, 6ES7 315 2EH14 0AB0
Controlues Commander SK2402 7.5/11kW
Mitsubishi Beijer E615, HMI, Operator Panel
Omron CJ1G CPU44H
Mitsubishi FX2n 128 MR / ES UL Controller
Mitsubishi Beijer E710 HMI, Operator Panel
Allen Bradley 1791 NDC Analog I/O Module
Mitsubishi FX3U 128 MR ES Controller
Mitsubishi Beijer E1061, HMI, Operator Panel
Allen Bradley 1784 PKTX B, PCI Bus W/DH + DH485 1C
Allen Bradley 1746 NO8I, 8 Channel Analog Current OutputModule.
Allen Bradley, Brad Communications SST-PB3-SLCProfibus
Controlues UD53 ISS2 Resolver Option Module
Siemens 8MB Memory Card, 6ES7 952 1AP00 0AA0
Mitsubishi FX48 MR ES/UL Controller
ue Magelis XBT K70101, HMI, Operator Panel
Mitsubishi , CPU
Omron NS5 SQ10B V2, HMI, Operator Panel
Omron Trajexia, TJ1 MC16, 16 Axis Motion Controller.
Siemens 6ES5 095 8ME03 CPU
Lenze 8212-E Inverter
Siemens 6GK7443 1GX11 0XE0, CP443-1
Schneider Modicon Premium TSX P572623M
Mitsubishi Beijer E1060 HMI, Operator Interface
Siemens 6SN1118 0DG23 0AA1, Single axis closed loop controlmodule
Siemens Simodrive 80A AT Modul, 6SN1123 1AA00 0DA1
Schneider Modicon Profibus Module Card 467 NHP 811-DP
Schneider Modicon PRA 467NHP81100 PCMCIA Card
Schneider TSXMRPC001M Memory Card
Schneider TSX P57302M Processor
Mitsubishi FX2n 80MT DSS/UL Controller
Mitsubishi FX2n 80 MR / ES UL Controller
Siemens 6ES5 308 3UC11, ET200 Interface Module
Siemens Simodrive 6SN1115 0BA11 0AA1
Omron NS7 SV00B HMI, Operator Panel
Mitsubishi FX2n 64 MR ES Controller
Msubishi FX3U 128MR ES Controller
Siemens Simodrive 6SN1118 0DM33 0AA2, 2 axis digital controlloop
Siemens Simodrive 6SN1118 0DM33 0AA0, 2 axis digital controlloop
Siemens Simodrive 6SN1118 0DJ23 0AA0
Mitsubishi FX2n 80 MR DS Controller
Controlues UD50, ISS 5 Extra I/O Module
Siemens 6GK7443 5DX04 0XE0, Communication processor
Omron CJ1G CPU43H
Siemens 6ES5 318 8MC12 ET200U Interface Module
IMOM550 Servo Drive
Mitsubishi Beijer T60m HMI, Operator Panel
Mitsubishi FX3u 64 MR ES Controller
ue Magelis XBT P022010, HMI, Operator
ABB CP635 B0, HMI, Operator Panel
Omron CQM1 CPU51 Controller
Omron CJ1W EIP21
Mitsubishi FX2n 80 MT ESS UL Controller
Omron NS5 SQ00 EV2 HMI, Operator Panel
Mitsubishi
Siemens 6ES7 216 2AD00 0XB0 CPU
Omron TJ1 ML16 Trajexia Mechatrolink 2 Master Unit
Siemens 6ES7 316 2AG00 0AB0 CPU
Siemens 6SE6401 1PB00 0AA0, Micromaster 411 ProfibusCommunication
Allen Bradley 1746-NO4I, 4 Point Analog Output Module
Mitsubishi FX3U 64 MR DS Controller
Omron R7D AP08H Servo Drive
Siemens 6ES7 432 1HF00 0AB0, Analog Output Module
Siemens 6ES7 341 1BH02 0AE0, CP341
Omron CQM1 TC002, 2 ChannelTemperature Control Unit.
Omron NT20 ST121B E, HMI, Operator Panel
Omron NT20 ST121E, HMI, Operator Panel
Omron CJ1W NCF71
Mitsubishi Beijer MAC50/ML, HMI, Operator Panel.
Fanuc IC693ALG392C Analog Output 8PT
Schneider Modicon Premium TSXASY800
Mitsubishi FX1n 60 MR DS Controller
Omron NS5 SQ01B V1, HMI, Operator Interface
Mitsubishi FX3u 48 MR DS Controller
Mitsubishi FX2n 64MT ESS/UL Controller
Omron CS1G CPU 42H
Siemens 6GK1143 0AB01 Sinec
Mitsubishi FX3U 48MR / ES Controller
Siemens CP 443-1, 6GK7 443 1EX11 0XE0
Schneider TSX 140 CPU 113 03
Siemens 6ES7 332 5HF00 0AB0, Analog Output Module.
Mitsubishi FX1n 60MR ES/UL Controller
Siemens CPU315 2-DP, 6ES7 315 2AH14 0AB0
Siemens 6GK7 343 1EX21 0XE0 Communications Processor
Beijer MAC 50 HMI,Operator Panel
Beijer E150 HMI, Operator Panel
Msubishi FX3U 64MR ES Controller
Omron CJ1M CPU11 ETN
Allen Bradley 1746 NO4I A, 4 Point AO Module
Allen Bradley 1769 L31 CPU
Siemens 6ES5 314 3UA11 Interface Module
Siemens 6ES7 314 1AG14 0AB0 CPU
02CPU
Allen Bradley 1394 AM75, 15kW GMC Turbo Servo Module
Allen Bradley 1394 AM50, 10kW GMC Turbo Servo Module
Siemens 6AV3 607 1JC20 0AX1 HMI, Operator Panel
Allen Bradley / Woodhead SST PB3 SLC Profibus ScannerModule
Siemens Simodrive 6SN1123 1AB00 0BA1, LT Modul 2x25A
Siemens 6ES7 314 1AF11 0AB0 CPU
Allen Bradley SLC 5/03 CPU, 1747 L532
ue / Schneider Modicon TSXETY4103
Allen Bradley 1747 SDN, Device Net Scanner Module
Allen Bradley 1394 AM07, AC Servo Controller Axis Module5KW
Siemens Simodrive 15A Power Module, 6SN1123 1AA00 0AA2
ue XBTGT2120, HMI, Operator Panel.
Schneider Modicon, 8 High Level Analog Input Module,TSXAEY800
Siemens Profibus Communications Processor, CP5613
Siemens CPU 315-2DP, 6ES7 315 2AG10 0AB0
Siemens CPU 313C, 6ES7 313 5BE01 0AB0
Allen Bradley / Woodhead SST PFB SLC, Profibus ScannerModule
Omron CQM1 PLB 21 Pulse I/O Board
Mitsubishi FX1n 60MT DSS Controller
HMS Anybus X Gateway, ABX-ASIM-MBPS, ASi Master - ModbusPlus
Mitsubishi FX3UC 64MT/D Controller
ABB PM571-ETH A1, CPU with inbuilt Ethernet
Siemens 6ES5 308 3UC11, Sinec L2-DP
Omron C200HX CPU65 Z
Omron C200H ASC31
Allen Bradley 1756 HSC
Hirschmann RS2-3TX/2FX EEC, Industrial Ethernet RailSwitch
Siemens CPU 315-2DP, 6ES7 315 2AF03 0AB0
Mitsubishi Beijer E200, HMI, Operator Interface
Mitsubishi FX1n 60 MR ES Controller
Mitsubishi FR-E520S-0.75K-EC Invertor
Pepperl + Fuchs VAA 2E2A G12 SAJ/EA2L, AS Interface SafetyModule.