●KCB齒輪泵安裝說明: KCB gear pump installation instructions:

　　1、安裝泵的地點(diǎn)應(yīng)足夠?qū)挸ǎ苑奖銠z修工作。1, the location of the installation of pump should be spacious enough, to facilitate maintenance and repair work. The stand or fall of 2、泵安裝的好壞，對(duì)泵的平穩(wěn)運(yùn)行和使用壽命有很重要的影響，所以安裝校正工作必須仔細(xì)地進(jìn)行，不得草率行事。2, pump installation, for the smooth running of the pump and service life have very important influence, so the installation calibration work must be carried out carefully and must not be too hasty. 3、泵吸入管的安裝高度、長(zhǎng)度和管徑應(yīng)滿足計(jì)算值，力求簡(jiǎn)短，減少不必要的損失（如彎頭等）；并保證泵在工作時(shí)，不超過其允許汽蝕余量。4、吸入和排出管路應(yīng)該有支架。泵不允許承受管路的負(fù)荷。3, installation height of pump suction pipe, the length and diameter should satisfy the calculated value, to short, reduce unnecessary losses, such as elbow, etc.); And ensure the pump at work, no more than the allowed NPSH. 4, suction and discharge line should be a support. Pump are not allowed to bear load of pipeline.

●kcb齒輪泵安裝: KCB gear pump installation:

　　1、泵安裝前應(yīng)檢查泵和電機(jī)在運(yùn)輸過程中是否受到損壞，如電機(jī)是否受潮，泵的進(jìn)出口防塵蓋是否損壞而使污物進(jìn)入泵腔內(nèi)等。1, before the pump installation, should check the pump and motor is damaged during the transit, whether be affected with damp be affected with damp such as motor, pump the import and export of dust cover for damage and make the dirt into the pump chamber, etc.

　　2、泵在搬運(yùn)過程中，應(yīng)選擇合適起吊位置，減少泵的變形。2, pump in the process of handling, should choose appropriate lifting position, reduce the deformation of the pump.

　　3、泵的底座應(yīng)固定在牢固的基礎(chǔ)上，以免產(chǎn)生振動(dòng)影響泵的正常工作。3, the base of the pump should be fixed on the basis of the strong, so as to avoid vibration influence the normal work of the pump.

　　4、泵的進(jìn)出口管路應(yīng)清理干凈不得存有硬顆粒的報(bào)告雜物。4, import and export of pipeline of pump should be cleaned up shall not have the report of hard particles sundry.

　　5、管路口徑一般不小于泵的進(jìn)出口徑，進(jìn)油管路應(yīng)盡量短，并減少?gòu)澛?。必要時(shí)在進(jìn)油口安裝金屬過濾器，過濾器的有效面積不應(yīng)小于管道過流面積的三倍。5, pipe diameter is generally not less than the in and out of the caliber of pump, the oil pipeline should be short, as far as possible and less detours.When necessary, metal filter is installed on oil inlet filter effective area should not be less than three times of pipe flow area.

　　6、安裝時(shí)，不得用泵來承擔(dān)管路的重量。7、用手轉(zhuǎn)動(dòng)聯(lián)軸器，泵應(yīng)轉(zhuǎn)動(dòng)靈活，不得有過緊或輕重不均現(xiàn)象，如有應(yīng)立即排除。

6, when installation, must not use the pump to bear the weight of the line.7, turn the coupling with the hand, the pump should be flexible rotation, can not have too tight or weight uneven phenomenon, should immediately ruled out.

 

●KCB齒輪泵概述

　　KCB齒輪油泵在輸油系統(tǒng)中可用作傳輸、增壓泵；KCB gear oil pump in the oil system can be used as a transport, booster pump;

   在燃油系統(tǒng)中可用作輸送、加壓、噴射的燃油泵；In the fuel system can be used as a transport, pressure, jet fuel pump;

   在一切工業(yè)領(lǐng)域中，均可作潤(rùn)滑油泵用。In all industrial areas, can be used as lubricating oil pump.

   KCB齒輪泵主要有齒輪、軸、泵體、安全閥、軸端密封所組成。齒輪經(jīng)熱處理有較高的硬度和強(qiáng)度，與軸一同安裝在可更換的軸套內(nèi)運(yùn)轉(zhuǎn)。泵內(nèi)全部零件的潤(rùn)滑均在泵工作時(shí)利用輸出介質(zhì)而自動(dòng)達(dá)到。KCB gear pump are mainly gear, shaft, pump body, valve, shaft end seal. Gear after heat treatment with high hardness and strength, and shaft installed in the replaceable shaft sleeve. In all parts of the lubrication pump are pump work automatically to achieve using the output media.

   泵內(nèi)有設(shè)計(jì)合理的泄油和回油槽，是齒輪在工作中承受的扭矩力Zui小，因此軸承負(fù)荷小，磨損小，泵效率高。Pump is the drainage and back into the groove of reasonable design, is a gear in the work under the minimum torque force, so the bearing load is small, wear small, pump with high efficiency.

   泵設(shè)有安全閥作為超載保護(hù)，安全閥的全回流壓力為泵額定排除壓力的1.5倍，也可在允許排出壓力范圍內(nèi)根據(jù)實(shí)際需要另外調(diào)整。但注意本安全閥不能作減壓閥的長(zhǎng)期工作，需要時(shí)可在管路上另行安裝。從主軸外伸端向泵看，為順時(shí)針旋轉(zhuǎn)。Pump is e with safety valve as overload protection, the total reflux pressure relief valve is rated pump out pressure of 1.5 times, also can allow discharge pressure range according to actual needs and adjust. But note that this cannot be a long-term work pressure reducing valve, relief valve can be installed in the piping shall be separately when necessary. To pump from the main shaft overhang end to see, for clockwise.

●kcb齒輪泵的結(jié)構(gòu)：KCB gear pump structure:

　　泵主要有泵體、齒輪、軸、軸承、安全閥、前蓋、后蓋、密封部件、聯(lián)軸器部件組成。設(shè)有安全閥的泵、當(dāng)排油管路的液壓值超過泵的規(guī)定時(shí)，安全閥開啟，保證泵及原動(dòng)機(jī)不致因壓力過高而受到損壞。軸端密封有三種形式：填料密封、機(jī)械密封、橡膠圈密封，用戶可根據(jù)具體的使用條件選擇合適的密封結(jié)構(gòu)。泵有良好的自吸性，泵內(nèi)運(yùn)動(dòng)部件利用輸送的液體實(shí)現(xiàn)潤(rùn)滑，致工作時(shí)可以不加引液和潤(rùn)滑劑。Mainly include pump body, pump gear, shaft, bearing, relief, front cover, back cover, sealing parts, clutch parts.Is e with safety valve pump, when the discharge of oil pipeline hydraulic value exceeds the rules of the pump, relief valve open, ensure the pump and prime mover from damaged because the pressure was too high.Shaft end seal has three forms: packing seal, mechanical seal, rubber ring seal, the user can choose according to the specific conditions of use suitable sealing structure.Good self-priming pump, pump inside the moving parts using conveying fluid lubrication, can not add lead to work fluid and lubricant.

●KCB齒輪泵安裝順序: KCB gear pump installation order:

　　 1、在安裝過程中，為防止雜物落入機(jī)器內(nèi)，機(jī)組的所有孔眼均應(yīng)蓋好。1, during the installation process, so as to prevent debris into the machine, all perforation should cover of the unit.

　　2、在接好管路及確定電動(dòng)機(jī)轉(zhuǎn)動(dòng)方向后，再接上聯(lián)軸器，并再校核一遍軸的同心度。2, good on the line and determine the direction of motor rotation, and coupling is connected, check it again and shaft concentricity.

　　3、校正泵軸和電機(jī)軸的同心度，在聯(lián)軸大路外圓上，允許偏差0.1毫米；兩聯(lián)軸器平面的間隙應(yīng)保證2～4毫米，（小泵取小值）間隙要均勻，允差0.3毫米。3, calibration of pump shaft and motor shaft concentricity, cylindrical, along the road in coupling allowable deviation of 0.1 mm;In the plane of the two coupling gap should guarantee 2 ~ 4 mm, small little pump (in value) clearance wants even, tolerance of 0.3 mm.

　　4、將機(jī)組放在埋有地腳螺栓的基礎(chǔ)上，在底座與基礎(chǔ)之間，用成對(duì)的楔墊用校正用。4, put the unit in buried with anchor bolt, on the basis of between the base and foundation, with pairs of wedge cushion with correction.

　　5、為防止管線中雜物進(jìn)入泵內(nèi)，對(duì)新安裝的管線，在泵膠應(yīng)裝設(shè)過濾器，其有效截面應(yīng)大于吸入管截面的2～3倍。5, in order to prevent debris into the pump in the pipeline, pipeline of new installation glue should be installed in the pump filters, the effective cross section should be greater than the suction pipe section 2 ~ 3 times.

　　6、松開聯(lián)軸大，用水平儀分別放在泵軸和底座上，通過調(diào)整楔墊，校正機(jī)組水平，適當(dāng)擰緊地腳螺栓，以防走動(dòng)。6, loose coupling, use level on the pump shaft and base, respectively, by adjusting the wedge cushion, correction unit level, tighten the anchor bolts, just in case.

　　7、在機(jī)組實(shí)際試運(yùn)行2～3小時(shí)后，作Zui后檢查，如無不良現(xiàn)象，則認(rèn)為安裝合格。

7, in the actual commissioning unit 2 ~ 3 hours later, a final inspection, if there is no negative phenomenon, is considered installation.

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