型號：SAMXIM 80米單軌開槽生產(chǎn)線系列 10+10全高頻

A-1:縱向上料機(jī)   A-2:縱向雙側(cè)銑 

B-1;中間輸送機(jī)   B-2:橫向雙端銑

C;風(fēng)車翻板機(jī)         下道工序

Model: SAMXIM machine 80 meters single track groove processingline series, 10+10 full high frequency

A-1: Vertical feeder  A-2 Vertical double sidesmilling

C-1: Middle conveyor B-2 Horizontal double sides milling

C: Windmill board turnover machine    Nextworking process

1、  速度及產(chǎn)能：整線主要速度及頻率：縱向銑 60-80m/min，每分鐘約 60 塊標(biāo)準(zhǔn)板（標(biāo)準(zhǔn)板為 8.2*150*1220，單片面積 0.18 平米）?？v向雙側(cè)銑 80 米的速度，60 塊標(biāo)板；橫向雙端銑速度在30m/min 左右。推料鉤間距 400mm，在 30m/min 的速度下每分鐘可加工75 塊標(biāo)準(zhǔn)板。

1. Speed and capacity: Main speed and frequency of the whole line:Horizontal milling 60-80m/min, 60 pieces of standard board perminute (the standard board: 8.2*150*1220, area of per board: 0.18square meters). Vertical double sides milling: 80 m/min, 60 piecesof standard board per minute; Horizontal double sides milling:around 30m/min. Push hook spacing 400mm, At the speed of 30m/min,75 standard boards can be processed per minute.

2、  產(chǎn)量計算：預(yù)測產(chǎn)量：（按照標(biāo)準(zhǔn)板每分鐘 60 塊，每天一班 8 小時，生產(chǎn)效率預(yù)計 80%，設(shè)備效率為 80%，年工作日 300 天）

單班年產(chǎn)量 約為 100 萬平米60*0.18*60*8*0.8*300*0.8=995，328）。雙班年產(chǎn)量可在 200 萬平米左右。

日產(chǎn)量（三班）約達(dá) 10000 平米

60*0.18*60*8*3*0.8*0.8=9，953.28）。

2. Calculation of output: forecast output: (According to the 60standard plates per minute, one shift a day 8 hours, the forecastproduction efficiency: 80%, 300 working days per year)

The annual output of single shift is approximately 1million m2 (60*0.18*60*8*0.8*300*0.8=995，328)

The double shifts can reach approximately 2 millionm2.

The max daily output (three shifts) can reach to approximately10000 m2 (60*0.18*60*8*3*0.8*0.8=9，953.28）

2、

成品 Finishedproduct

2.1

地板成品尺寸范圍

Finished product size range of floor board

長度Length

600-1300mm（標(biāo)準(zhǔn)）(Standard)

長度Length

600-2500mm（加長）（或定做）(Llengthening)(Or customized )

寬度（單軌）Width (singletrack)

90-300mm

115-400mm

寬度（雙軌）Width (doubletracks)

135-800mm

135-1300mm（加寬）(Broadening)

厚度 Thickness

5-20mm

3.2成品公差

3.2 Tolerance of finished product

長度：Length:

±0,25

mm

寬度：Width

±0,025 mm

直線度（香蕉形）：

Straightness (Banana shape):

縱向 Vertical----  ±0,05mm/ 1000 mm

直角度：

right-angle:

±0,03

mm/ 205 mm(板長/板寬＞5)

拼縫高低差：(采

用模板) Seam heightdifference: use  mould

配合公差 Fit tolerance

±0,05

公差只有顧客遵守了以下條款才能得到保證：

Only if customers have complied with the following terms, thetolerances will be guaranteed

→材料尺寸： 見上表格

Material sizes: see the above table

→為了達(dá)到這個高要求的修整精度，板子需要有足夠的長度，相同的寬度和沒有彎曲。

In order to meet this high re of finishing accuracy, theboard should be long enough, with same width and without bend.

→表板的平面度為：＜0.1mm/300mm

The flatness of the board surface: ＜0.1mm/300mm

→地板縱向彎曲度為：+20/-10mm/2.2m；橫向彎曲度為：+/-0.3mm

Max. Vertical bending of floor board: +20/-10mm/2.2m; Max.horizontal bending: +/-0.3mm

→地板坯料的厚度公差為：＜0.15mm/300mm

Thickness tolerance of floor board raw material: ＜0.15mm/300mm

→機(jī)器在正式生產(chǎn)之前必須預(yù)熱（即鏈條連續(xù)運(yùn)行至少一小時）→嚴(yán)格遵守潤滑和保養(yǎng)規(guī)定

The machine must be preheated before it officially produces (i.e.the chain runs continuously for at least onehour)  → Strictly abide by lubrication andmaintenance regulations

→如果有必要的話，擋塊需要檢查和調(diào)整，保養(yǎng)至少必須每 14 天進(jìn)行一次。

If necessary, stop dog need to be checked and adjusted, maintainonce at least every 14 days.

→測量時溫度變化值是±5℃

Max. temperature change during measurement: ±5℃

→刀具的精度：

刀具的磨損：60%的刀齒必須在公差為 10μm 范圍內(nèi)。所有刀齒的公差為 20μm。平衡值為 6.3G。

Tool precision:

wearing of tool: the tolerance of 60% tools should be within10μm. The tolerance ofall tools should be 20μm. TheMax. balance: 6.3G.